FR4 TG150 PCB Ibhodi yebhodi yeeSekethe ezinamacala aphindwe kabini eboradilwe ngegolide eHard 3u” kunye neCounter sink/bore
Ulwazi olusisiseko
Umzekelo No. | PCB-A34 |
Iphakheji yezothutho | Ukupakishwa kweVacuum |
Isiqinisekiso | UL, ISO9001&ISO14001,RoHS |
Isicelo | Ii-elektroniki zabathengi |
Ubuncinane besithuba/umgca | 0.075mm/3mil |
Isakhono seMveliso | 50,000 sqm / ngenyanga |
Ikhowudi ye-HS | 853400900 |
Imvelaphi | Yenziwe etshayina |
Ingcaciso yeMveliso
FR4 PCB Intshayelelo
I-FR ithetha "i-flame-retardant," i-FR-4 (okanye i-FR4) luphawu lwebakala le-NEMA lwe-glass-reinforced epoxy laminate material, imathiriyeli edityanisiweyo eyenziwe ngelaphu elilukiweyo le-fiberglass kunye ne-epoxy resin binder eyenza ibe yi-substrate efanelekileyo kwizinto zombane. kwibhodi yesiphaluka eprintiweyo.
IiPros and Cons of FR4 PCB
Izinto ze-FR-4 zithandwa kakhulu ngenxa yeempawu zayo ezininzi ezinokuthi zizuze iibhodi zesekethe eziprintiweyo.Ukongeza ekufikeleleni kwaye kulula ukusebenza nayo, sisigqubuthelo sombane esinamandla aphezulu kakhulu e-dielectric.Ngaphezu koko, yomelele, ixhathise ukufuma, ixhathisa ubushushu kwaye ikhaphukhaphu.
I-FR-4 yimathiriyeli efanelekileyo ngokubanzi, ethandwa kakhulu ngenxa yeendleko zayo eziphantsi kunye nokuzinza komatshini kunye nombane.Ngelixa le mathiriyeli ineenzuzo ezibanzi kwaye ifumaneka kwiindidi ezahlukeneyo zobunzima kunye nobukhulu, ayilolona khetho lungcono kwisicelo ngasinye, ngakumbi usetyenziso olusebenza ngamaza amaninzi njengeRF kunye noyilo lwemicrowave.
Ulwakhiwo lwePCB enamaleko amaninzi
Ii-PCB ze-Multilayer zandisa ngakumbi ukuntsonkotha kunye nokuxinana koyilo lwe-PCB ngokongeza umaleko ongezelelweyo ngaphaya kwamaleya aphezulu nasezantsi abonwa kwiibhodi ezimacala mabini.Ii-PCB ezininzi zakhiwe ngokulayita iileya ezahlukeneyo.Iibhodi zesekethe zangaphakathi, eziqhelekileyo ezinamacala amabini, zixutywe kunye, kunye neengqimba ezikhuselayo phakathi naphakathi kwe-copper-foil kwi-outer-layers.Imingxuma egrunjiweyo ngebhodi (nge-vias) iya kwenza unxibelelwano kunye neengqimba ezahlukeneyo zebhodi.
Ubuchwephesha kunye nokubanakho
INTO | ISAKHONO | INTO | ISAKHONO |
Iileya | 1-20L | Ubhedu olutyebileyo | 1-6OZ |
Uhlobo lweeMveliso | HF (High-frequency) &(Radio Frequency) ibhodi, Imedance elawulwa yibhodi, HDIboard, BGA & Fine Pitch board | Solder Mask | Nanya & Taiyo;LRI kunye noMat Red.luhlaza, tyheli, mhlophe, bhlowu, mnyama |
Izinto ezisisiseko | FR4(Shengyi China,ITEQ, KB A+,HZ),HITG,FrO6,Rogers,Taconic,Argon,Nalco lsola njalo njalo | Umphezulu ogqityiweyo | I-HASL yesiqhelo, i-HASL yasimahla, iFlashGold, ENIG (lmmersion Gold) OSP (Entek), lmmersion TiN, lmmersion Silver, Hard Gold |
Unyango oluKhethekileyo loMphezulu | I-ENIG(iGolide yokuntywiliselwa) + OSP, ENIG(iGolide yokuntywiliselwa) + uMnwe weGolide, uMnwe weGolide odanyazayo, untywiliselo oluPhila + lomnwe weGolide, iTin yokuntywiliselwa + uMnwe weGolide | ||
Inkcazo yobuGcisa | Ubuncinane bobubanzi bomgca/isikhewu: 3.5/4mil (i-laser dril) Ubuncinane bobungakanani bomngxuma: 0.15 mm(umatshini wokuqhuba/i-4 mill laser drill) Ubuncinane beRingi yoNyaka: 4mil Ubukhulu beCopper: 6Oz Ubungakanani beMveliso enkulu: 600x1200mm Ukutyeba kwebhodi: D/S: 0.2-70mm,Ii-Mulltilayer: 0.40-7.Omm Min Solder Mask Bridge: ≥0.08mm Umba womlinganiselo: 15:1 Ukuplaga ngesakhono: 0.2-0.8mm | ||
Ukunyamezelana | Imingxuma eplathiweyo Unyamezelo : ±0.08mm(min±0.05) Ukunyamezelwa komngxuma ongafakwanga: ±O.05min(min+O/-005mm okanye +0.05/Omm) Unyamezelo lwesishwankathelo: ±0.15min(min±0.10mm) Uvavanyo olusebenzayo: Ukumelana nokuvalwa: 50 ohms (isiqhelo) Hlula amandla: 14N/mm Uvavanyo loxinzelelo lwe-Thermal: 265C.20 imizuzwana Ubulukhuni bemaski yeSolder: 6H I-E-test voltage: 50ov±15/-0V 3os I-Warp kunye ne-Twist: 0.7% ( ibhodi yokuvavanya i-semiconductor 0.3%) |
Zivela phi izinto ze-resin kwi-ABIS?
Uninzi lwabo luvela kwi-Shengyi Technology Co., Ltd. (SYTECH), oye waba ngumvelisi wesibini we-CCL omkhulu wehlabathi ngokwexabiso lokuthengisa, ukusuka kwi-2013 ukuya kwi-2017. Saseka ubudlelwane bexesha elide lentsebenziswano ukususela ngo-2006. I-FR4 resin material (Imodeli ye-S1000-2, i-S1141, i-S1165, i-S1600) isetyenziselwa ukwenza iibhodi zeesekethe eziprintiweyo ezizimeleyo kunye namacala amabini kunye neebhodi ezininzi.Nazi iinkcukacha eziza kubhekisa kwireferensi yakho.
Kwi-FR-4: I-Sheng Yi, iBhodi yoKumkani, i-Nan Ya, i-Polycard, i-ITEQ, i-ISOLA
Kwi-CEM-1 kunye ne-CEM 3: iSheng Yi, iBhodi yoKumkani
Ngamaxesha amaninzi: Sheng Yi
Kunyango lweUV: Tamura, Chang Xing ( * Umbala okhoyo: oluhlaza) ISolder yecala elinye
Ifoto yolwelo: Tao Yang, Nqana (iFilimu emanzi)
Chuan Yu ( * Iyafumanekaimibala: Mhlophe, Mhlophe, Mthubi, Omfusa, Obomvu, Oluhlaza, Oluhlaza, Mnyama)
Inkqubo yeMveliso yePCB
Inkqubo iqala ngokuyila uYilo lwePCB usebenzisa nayiphi na isoftware yokuyila iPCB / isixhobo seCAD (iProteus, uKhozi, Okanye iCAD).
Onke amanye amanyathelo ngaweNkqubo yokuVelisa yeBhodi yeSekethe eShicileleyo eZingqongqo iyafana ne-Single Sided PCB okanye i-Double Sided PCB okanye i-Multi-layer PCB.
Q / T Ixesha lokukhokela
Udidi | Ixesha lokukhokela elikhawulezayo | Ixesha eliqhelekileyo lokukhokela |
Amacala amabini | Iiyure ezingama-24 | 120hrs |
4 Iileya | Iiyure ezingama-48 | 172hrs |
6 Iileya | 72hrs | 192hrs |
8 Iileya | Iiyure ezingama-96 | 212hrs |
Iileya ezili-10 | 120hrs | iiyure ezingama-268 |
12 Iileya | 120hrs | 280hrs |
14 Iileya | Iiyure ezingama-144 | 292hrs |
16-20 Iileya | Kuxhomekeke kwiimfuno ezithile | |
Ngaphezulu kwe20 Layers | Kuxhomekeke kwiimfuno ezithile |
Intshukumo ye-ABIS yokulawula i-FR4 PCBS
Ukulungiswa komngxuma
Ukususa i-debris ngononophelo kunye nokulungelelanisa iiparamitha zoomatshini bokuqhuba: phambi kokucoca ngobhedu, i-ABIS ihlawula ingqalelo ephezulu kuyo yonke imingxuma kwi-FR4 PCB ephathwayo ukususa inkunkuma, izitenxo zomphezulu, kunye ne-epoxy smear, imingxuma ecocekileyo iqinisekisa ukuba iplating ibambelela ngempumelelo kwiindonga zomngxunya. .kwakhona, ekuqaleni kwenkqubo, iiparamitha zoomatshini bokuqhuba zihlengahlengiswa ngokuchanekileyo.
Ukulungiswa komphezulu
Ukuhlawula ngononophelo: abasebenzi bethu bezobuchwepheshe abanamava baya kuqaphela kwangaphambili ukuba ekuphela kwendlela yokuphepha umphumo ombi kukulindela imfuno yokuphathwa okukhethekileyo kunye nokuthatha amanyathelo afanelekileyo ukuqinisekisa ukuba inkqubo yenziwa ngononophelo nangokuchanekileyo.
Amazinga oKwandiswa kweThermal
Ukuqhelana nokujongana nezinto ezahlukeneyo, i-ABIS iya kukwazi ukuhlalutya ukudibanisa ukuze kuqinisekiswe ukuba kufanelekile.emva koko ukugcina ukuthembeka kwexesha elide le-CTE (i-coefficient yokwandiswa kwe-thermal), kunye ne-CTE ephantsi, i-CTE engaphantsi, into engenakwenzeka ukuba ifakwe kwimingxuma yokungaphumeleli ukuguquguquka okuphindaphindiweyo kobhedu okwenza udibaniso lwangaphakathi lwangaphakathi.
Ukukala
Ulawulo lwe-ABIS i-circuitry ihlaziywa ngeepesenti ezaziwayo ngokulindela le lahleko ukwenzela ukuba iileyile ziya kubuyela kwimilinganiselo yazo eyilelwe emva kokuba umjikelo we-lamination ugqityiwe.kwakhona, usebenzisa izindululo zokukalwa kwesiseko somenzi welaminate ngokudityaniswa nedatha yolawulo lwenkqubo yobalo lwangaphakathi, ukucofa imiba yesikali eya kuthi ihambelane ngokuhamba kwexesha ngaphakathi kuloo ndawo yokuvelisa.
Umatshini
Xa kufika ixesha lokwakha i-PCB yakho, i-ABIS qiniseka ukuba ukhetha inezixhobo ezifanelekileyo kunye namava okuyivelisa ngokuchanekileyo kwi-try yokuqala.
Umnqophiso woMgangatho we-ABIS
Ireyithi yokupasa kwezinto ezingenayo ngaphezu kwe-99.9%, inani lezinga lokulahlwa kobunzima lingaphantsi kwe-0.01%.
Amaziko aqinisekisiweyo e-ABIS alawula zonke iinkqubo eziphambili ukuphelisa yonke imiba enokubakho phambi kokuvelisa.
I-ABIS isebenzisa isoftware ephucukileyo ukwenza uhlalutyo olubanzi lwe-DFM kwidatha engenayo, kwaye isebenzisa iinkqubo zolawulo lomgangatho ophezulu kuyo yonke inkqubo yokwenziwa.
I-ABIS yenza i-100% yokuhlola okubonwayo kunye ne-AOI kunye nokwenza uvavanyo lombane, uvavanyo lombane ophezulu, uvavanyo lokulawula i-impedance, ulwahlulo lwe-micro-sectioning, uvavanyo lwe-thermal shock, uvavanyo lwe-solder, uvavanyo lokuthembeka, uvavanyo lokuxhathisa kunye novavanyo lwe-ionic yococeko.
Isatifikethi
Kwakutheni Ukuze Usikhethe?
- Isiphelo esiphezulu se-euipment-high speed Pick and Place Machines ezinokusetyenzwa malunga nama-25,000 amacandelo e-SMD ngeyure.
- Ubuchule obuphezulu bokubonelela nge-60K Sqm ngenyanga-Ibonelela ngevolumu ephantsi kunye nemveliso yePCB efunekayo, kunye nemveliso enkulu.
- Iqela lobunjineli bobuchwephesha-iinjineli ezingama-40 kunye nendlu yazo yezixhobo, eyomeleleyo kwi-OEM.Inika iinketho ezimbini ezilula: Ulwazi oluqhelekileyo kunye nomgangatho onzulu we-IPC Class Class II kunye ne-III
Sinikezela ngenkonzo ebanzi yokujika i-EMS kubathengi abafuna ukuba sihlanganise i-PCB kwi-PCBA, kubandakanywa neeprototypes, iprojekthi ye-NPI, umthamo omncinci kunye nophakathi.Kwakhona siyakwazi ukukhangela onke amacandelo kwiprojekthi yakho yendibano yePCB.Iinjineli zethu kunye neqela lokukhangela banamava atyebileyo kwishishini lokubonelela kunye ne-EMS, kunye nolwazi olunzulu kwindibano ye-SMT evumela ukusombulula yonke imiba yemveliso.Inkonzo yethu ingabizi kakhulu, iguquguquka, kwaye ithembekile.Sanelisa abathengi kuwo onke amashishini amaninzi aquka ezonyango, amashishini, ezemoto kunye nezombane zabathengi.
FAQ
Ukuqinisekisa isicatshulwa esichanekileyo, qiniseka ukuba ubandakanya ulwazi olulandelayo lweprojekthi yakho:
Gqibezela iifayile zeGERBER kuquka noluhlu lweBOM
l Ubungakanani
l Ixesha lokuvula
l IiMfuno zephaneli
l Iimfuno zeMathiriyeli
l Gqibezela iimfuno
l Isicatshulwa sakho esiqhelekileyo siya kuhanjiswa kwiiyure nje ze-2-24, kuxhomekeke kubunzima boyilo.
Ihlolwe kwiiyure ezili-12.Nje ukuba umbuzo weNjineli kunye nefayile yokusebenza ihlolwe, siya kuqalisa imveliso.
IiNkqubo zethu zokuqinisekisa uMgangatho zingezantsi:
a), uHlolo oluBonakalayo
b), iFlying probe, isixhobo sokulungisa
c), Ulawulo lokuphazamiseka
d), ukubonwa kobuchule bomthengisi
e), imakroskopu yedijithali ye-metallo yegrafikhi
f), i-AOI (Uhlolo oluSebenzayo oluSebenzayo)
Ewe, siyavuya ukubonelela ngeesampulu zemodyuli ukuvavanya kwaye ujonge umgangatho, iodolo yesampulu exutyiweyo iyafumaneka.Nceda uqaphele ukuba umthengi kufuneka ahlawule iindleko zokuthumela.
Ngexesha lokuhanjiswa kwexesha lingaphezulu kwe-95%
a), iiyure ezingama-24 zijika ngokukhawuleza kwicala eliphindwe kabini leprototype PCB
b), iiyure ezingama-48 ze-4-8 umaleko weprototype PCB
c), iyure e-1 yekoteyishini
d), iiyure ezi-2 zombuzo wenjineli/ingxelo yesikhalazo
e), iiyure ze-7-24 zenkxaso yobugcisa / inkonzo ye-odolo / imisebenzi yokuvelisa
I-ABlS yenza i-100% yokuhlola okubonwayo kunye ne-AOl kunye nokwenza uvavanyo lombane, uvavanyo lombane ophezulu, uvavanyo lwe-impedance control, i-micro-sectioning, uvavanyo lokutshatyalaliswa kwe-thermal, uvavanyo lwe-solder, uvavanyo lokuthembeka, uvavanyo lokunganyangeki., uvavanyo lokucoceka kwe-ionickunye novavanyo olusebenzayo lwe-PCBA.
Umthamo wemveliso yeemveliso ezithengiswayo ezishushu | |
Icala eliphindwe kabini/I-Multilayer PCB Workshop | I-Aluminiyam PCB Workshop |
UbuGcisa boBugcisa | UbuGcisa boBugcisa |
Imathiriyeli ekrwada: CEM-1, CEM-3, FR-4(High TG), Rogers, TELFON | Izinto ezibonakalayo: Isiseko seAluminiyam, isiseko sobhedu |
Umaleko: 1 umaleko ukuya kwi-20 Layers | Umaleko: 1 umaleko kunye neeLayers ezi-2 |
Min.line ububanzi/isithuba: 3mil/3mil(0.075mm/0.075mm) | Min.line ububanzi/isithuba: 4mil/4mil(0.1mm/0.1mm) |
Ubungakanani bomngxuma omncinci: 0.1mm(umngxuma wokuvala) | Min.Ubungakanani bomngxuma: 12mil(0.3mm) |
Max.Ubungakanani bebhodi: 1200mm * 600mm | Ubukhulu bebhodi: 1200mm* 560mm(47in* 22in) |
Ubukhulu bebhodi egqityiweyo: 0.2mm- 6.0mm | Ugqitywe ubukhulu bebhodi: 0.3 ~ 5mm |
Ubukhulu befoyile yobhedu: 18um~280um(0.5oz~8oz) | Ubukhulu befoyile yobhedu: 35um~210um(1oz~6oz) |
NPTH Ukunyamezela umngxuma: +/-0.075mm, PTH ukunyamezela umngxuma: +/-0.05mm | Ukunyamezela indawo yomngxuma: +/-0.05mm |
Ukunyamezelana kolwandlalo: +/-0.13mm | Ukunyamezela ulwandlalo lwendlela: +/ 0.15mm;ukunyamezela ulwandlalo lokubetha:+/ 0.1mm |
Umphezulu ugqityiwe: I-HASL engenalo isikhokelo, igolide yokuntywiliselwa (ENIG), isilivere yokuntywiliselwa, i-OSP, ukufakwa kwegolide, umnwe wegolide, iCarbon INK. | Umphezulu ugqityiwe: Isikhokelo sasimahla seHASL, igolide yokuntywiliselwa (ENIG), isilivere yokuntywiliselwa, i-OSP njl |
Ukunyamezela ukunyamezela: +/-10% | Hlala ukunyamezela ubunzima: +/-0.1mm |
Ikhono lokuvelisa: 50,000 sqm / ngenyanga | MC PCB Ukuvelisa amandla: 10,000 sqm / ngenyanga |
a), iyure e-1 yocaphulo
b), iiyure ezi-2 zengxelo yesikhalazo
c), 7*24 iyure inkxaso yobugcisa
d), 7*24 inkonzo ye-odolo
e), 7 * 24 ukuhanjiswa kweyure
f), 7*24 imveliso run
a), iyure e-1 yocaphulo
b), iiyure ezi-2 zengxelo yesikhalazo
c), 7 * 24 iyure inkxaso yobugcisa
d),7*24 inkonzo yoku-odola
e), 7 * 24 ukuhanjiswa kweyure
f), 7 * 24 imveliso run